Production Visibility for Manufacturing

Know where every
order is. Right now.

Real-time tracking through every stage of production. Visual workflows that show you exactly what's happening on the shop floor — from raw material to finished product.

taktboard.com/dashboard/batches/B-001
Takt Board — real-time workflow progress visualization showing production stages, completion percentages, and operator assignments
2 hrs
saved per shift on status chasing
38%
fewer missed delivery dates
< 48 hrs
from signup to live tracking
$0
implementation or consulting fees
The Problem

Manufacturing is flying blind.

Most manufacturers can't answer a simple question: “Where is Order #1234 right now?” They dig through spreadsheets, call the floor supervisor, or simply guess.

92%

of manufacturers still rely on paper or spreadsheets for production tracking

20%

of total revenue lost to cost of poor quality — scrap, rework, and warranty claims

$260K

per hour — the average cost of unplanned downtime in manufacturing

50-70%

of traditional ERP implementations fail to meet their stated objectives

Spreadsheet chaos

Orders tracked across dozens of files. No single source of truth. One wrong formula and the entire schedule is wrong.

ERPs that don't fit

Traditional ERPs force you to adapt to their rigid workflows. They can't model parallel processes or the way your factory actually works.

Zero real-time visibility

When a customer calls about their order, you walk to the floor, find the supervisor, and get back to them tomorrow. That's not a system — that's hope.

The Solution

One system. Complete visibility.

Takt Board sits between spreadsheets and bloated ERPs. See every order, every batch, every stage — in real time.

01

Track

Visual Workflows

Design production workflows that match how your factory actually operates. Parallel streams, assembly points, variable paths — all modeled visually on a canvas.

02

Trace

Full Traceability

Trace any product back to its raw materials, machines, operators, and vendors. When issues arise, find the root cause in minutes, not days.

03

Optimize

Actionable Analytics

Machine utilization, operator performance, quality rates, and delivery trends. Dashboards that drive decisions, not just reports.

Features

Built for the shop floor.
Loved by the boardroom.

Core Feature

Visual workflow progress — see orders flow through production

The heart of Takt Board. Design your production workflow once, then watch every batch flow through it in real time. Parallel material streams converge at assembly points. Progress bars show exactly how far each stage has come.

  • Answer "where is my order?" in seconds, not hours
  • Identify bottlenecks before they cascade into delays
  • Support parallel processes, assembly, and variable workflows
  • Color-coded stages: complete, in-progress, blocked, not started
Workflow Designer
Auto-saved
Material Receipt
CNC Turning
Milling
Assembly
QC Check
Warehouse
Material Processing Quality Assembly
Tracking

Scan. Track. Trace. Down to the individual piece.

Every piece or bin gets a QR code. Scan at input, scan at output. The system captures the operator, machine, timestamp, and batch — automatically. No manual entry. No errors.

  • Eliminate manual data entry errors on the shop floor
  • Piece-level or bin-level precision — you choose
  • Complete assembly lineage: know which components went into each product
  • Narrow recall scope from entire batches to specific units
QR Scanner — CNC-01 Station
Connected
Scan QR Code
MachineCNC-01
OperatorJohn D.
ShiftMorning
BatchB-001
Recent Scans
QR-084710:32 AM
Passed
QR-084610:31 AM
Passed
QR-084510:28 AM
Passed
BIN-04210:25 AM
Bin Scan
QR-084310:22 AM
Rejected
Analytics

Numbers that tell you what to fix — and what's working

Efficiency, quality, utilization, productivity — tracked per machine, per operator, per shift. Trend lines reveal whether you're improving. Breakdowns reveal where the problems hide.

  • Machine utilization and OEE metrics at a glance
  • Operator performance with skill analysis and consistency scores
  • Quality rate tracking: produced, rejected, and rework units
  • Shift-over-shift and day-over-day trend analysis
Production AnalyticsToday · All Machines
Efficiency
87%
Quality
96.2%
Utilization
78%
Output
1,245
6 AM9 AM12 PM3 PM
Planning

Schedule production with confidence, not guesswork

Drag-and-drop scheduling across machines, shifts, and time blocks. The system knows cycle times, machine availability, and current load. It prevents double-booking and shows you free capacity.

  • Visual calendar and Gantt chart planners
  • Automatic conflict detection for machine schedules
  • Cycle time-based duration estimation from part master data
  • Schedules feed directly into production sheets for operators
Production Schedule — Week 12
DayWeek
CNC-01
B-001
B-003
B-005
CNC-02
B-002
B-004
MILL-01
Milling
ASSY-01
Assembly
MonTueWedThuFri

Everything you need.
Nothing you don't.

Visual Workflow Designer

Model how your factory actually works — parallel streams, assembly points, and custom paths. Drag, drop, done.

Real-Time Order Tracking

Know where every batch is, right now. Live progress bars, status indicators, and instant bottleneck detection.

QR Code Traceability

Scan at every stage. Trace any product back to its raw materials, machines, and operators in seconds.

Digital Production Sheets

Replace paper logs forever. Operators log quantities, quality, and notes — structured and searchable.

Smart Scheduling

Drag-and-drop calendar with conflict detection. Schedule by machine, shift, and time block.

Production Analytics

Efficiency, quality, utilization — per machine, per operator, per shift. Spot trends. Fix what matters.

Inventory & BOM

Track materials, auto-calculate batch needs, and get low-stock alerts before production stalls.

Multi-Location & Roles

Multiple factories, eight role levels. Everyone sees exactly what they need — from operators to the CEO.

Getting Started

Live in four steps.

No six-month implementation. No consultants. Define your reality, and start tracking.

01
STEP 01

Define your masters

Add your machines, operators, parts, materials, and locations. This is the vocabulary of your factory.

02
STEP 02

Design your workflows

Use the visual workflow designer to model how each product is made — including parallel streams and assembly points.

03
STEP 03

Create orders & batches

Enter orders, split into batches, attach workflows, and optionally set up QR tracking for fine-grained traceability.

04
STEP 04

Track everything

Operators log production via digital sheets or QR scans. You see real-time progress, analytics, and traceability — instantly.

Everyone sees what they need.

From the shop floor operator logging production to the CEO checking delivery timelines — each user gets exactly the view they need.

Factory Owner

High-level dashboards, KPIs, delivery timelines, and bottleneck identification. See if the business is on track at a glance.

Production Manager

Real-time floor view, machine utilization, order progress, and daily production reviews across all machines and shifts.

Planning Team

Capacity planning, machine scheduling, workload balancing, and forward visibility into what's coming next.

Shop Floor Operator

Simple production logging — scan QR codes or fill digital sheets. See assigned work for the shift. Minimal friction.

Quality Team

Inspection checkpoints, pass/fail recording, defect tracking, and complete traceability for root cause analysis.

Sales & Customer Service

Instant order status. Know exactly where a customer's order is and when it will ship — without calling the factory floor.

The right tool for the job.

Spreadsheets are too fragile. Traditional ERPs are too rigid. Takt Board is the structured, flexible middle ground.

Spreadsheets

Where most start

  • Flexible
  • ×No structure
  • ×No analytics
  • ×Doesn't scale
  • ×No traceability
  • Cheap
Recommended

Takt Board

Just right

  • Flexible
  • Structured
  • Built-in analytics
  • Scales with you
  • Full traceability
  • Right-sized cost

Traditional ERP

Overkill for most

  • ×Rigid workflows
  • ×Over-structured
  • ×Complex reporting
  • ×Expensive
  • ×50-70% fail rate
  • ×6-18 month setup

The cost of not knowing.

Every day without real-time visibility is a day of waste, missed deliveries, and quality problems you can't trace.

15-20%of revenue lost

to cost of poor quality — scrap, rework, warranty, and recalls. Without traceability, you can't find where the waste is hiding.

Source: ASQ
2.1Mjobs unfilled by 2030

The labor shortage means you need every operator working efficiently. Systems must reduce manual work, not add to it.

Source: Deloitte
60%average OEE

Most factories operate at 60% effectiveness. World-class is 85%. The gap is worth millions in lost capacity.

Source: OEE.com
17%of customers leave

after just one late delivery. On-time delivery rates of 75-85% are the norm. Real-time tracking changes that.

Source: Hollingsworth

Common questions.

How long does it take to set up?+
Most manufacturers are up and running within 1-2 days. Define your machines, operators, and workflows — then start tracking. There's no six-month implementation or consultant required.
Do we need QR scanners or special hardware?+
No. Any smartphone camera works as a QR scanner. You can also use manual entry mode if QR codes aren't practical for your process. The system adapts to your setup, not the other way around.
Can it handle our complex, non-linear workflows?+
Yes — that's what makes Takt Board different. We support parallel material streams, assembly convergence points, variable paths per product, and any combination of sequential and parallel stages.
How is this different from an ERP?+
ERPs try to do everything — finance, HR, procurement, production. Takt Board does one thing exceptionally well: production visibility and traceability. It's faster to set up, easier to use, and designed specifically for the shop floor.
What if we already use spreadsheets or an ERP?+
Takt Board can work alongside your existing tools. Many manufacturers start by running Takt Board in parallel with their current system, then gradually transition as they see the value of real-time visibility.
Is our production data secure?+
Absolutely. All data is encrypted in transit and at rest. Role-based access ensures each user only sees what they need. Your production data never leaves your dedicated environment.

Stop guessing.
Start seeing.

Every minute you spend searching for order status, chasing production updates, or investigating quality issues is a minute Takt Board could save.